Design for Manufacturing Engineer - PCBA (Starlink)

spacex

Redmond, WA
full-time mid $100000 - $120000
Posted about 2 months ago
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Summary

Generated 13 days ago

Role Overview

This role focuses on improving and maintaining quality for the manufacturing of Starlink satellite and gateway PCBAs. The engineer will collaborate with design and manufacturing teams to directly impact build yield and longevity of Starlink designs. They will proactively seek process improvements and conduct experiments to enhance PCBA designs.

Key Responsibilities

Collaborate with Manufacturing and Supplier Development Engineers to define SMT process requirements for satellite and gateway programs.
Drive consolidation of SMT assembly requirements to align internal and external SMT products.
Review PCBs before release to identify and resolve manufacturing issues like thermal unbalancing and component breakout.
Identify trends and opportunities for optimizing product output, quality, and manufacturing costs.
Develop test vehicles to validate new processes, especially for new designs and silicon.
Implement corrective actions into designs based on manufacturing defects and yield issues.

Requirements

Bachelor’s degree in engineering, physics, mathematics, or other STEM discipline.
1+ years of work experience in SMT processing and/or microelectronics packaging.
Experience with reliability modeling of solder joints (preferred).
Experience with automated PCB review software (preferred).
Scripting and data analysis experience using Python, Excel, Matlab or similar (preferred).

Expected Impact

The Design for Manufacturing Engineer will directly contribute to the improved build yield, enhanced longevity, and reduced manufacturing costs of Starlink satellite and gateway PCBAs. Their work will ensure higher quality and more efficient production of critical components for SpaceX's Starlink constellation.

Why Apply

Be at the forefront of developing cutting-edge technology for space exploration with Starlink.
Directly influence the quality and efficiency of manufacturing for critical space hardware.
Join a mission-driven company with a vision for humanity's future among the stars.
This summary was generated from the original job posting (AI-assisted, human-reviewed). For full details, visit the company's site.

Compensation & Benefits

Salary, benefits, and perks for this role

Salary Range

$100000 - $120000

Competitive compensation based on experience and location

Benefits & Perks

Comprehensive benefits package including:

  • • Health, dental, and vision insurance
  • • 401(k) with company match
  • • Flexible PTO and holidays
  • • Professional development opportunities
From original job posting

Original Job Description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

DESIGN FOR MANUFACTURING ENGINEER - PCBA (STARLINK)

As a member of the design and engineering team, the Design for Manufacturing -PCBA Engineer will be responsible for improving and maintaining quality requirements for the manufacturing of Starlink satellite and gateway PCBAs. They will be active participants in the design of Products, and their work will have a direct impact on the build yield and longevity of Starlink designs. These Engineers are also expected to be proactive in seeking process improvements, conducting experiments and rolling in changes to enhance PCBA designs.

RESPONSIBILITIES: 

  • As a member of the design team, work in collaboration with Manufacturing and Supplier Development Engineers to drive requirements for SMT process across satellite and gateway programs
  • Advocate and drive consolidation of SMT assembly requirements, aligning internal and external SMT products
  • Perform reviews of PCBs before release to address manufacturing issues such as thermal unbalancing, component breakout and footprint design
  • Identify trends and opportunities for optimizing product output, quality enhancements, and cost of manufacturing
  • Develop test vehicles to validate and propose new process, in particular for new designs and new silicon
  • Drive corrective actions into designs based on manufacturing defects and yield issues

BASIC QUALIFICATIONS:

  • Bachelor’s degree in engineering, physics, mathematics, or other STEM discipline
  • 1+ years work experience in SMT processing and/or microelectronics packaging either from industry, research, internships or academic projects

PREFERRED SKILLS AND EXPERIENCE:

  • Experience with reliability modeling of solder joints
  • Experience with automated PCB review software
  • Experience with Xpedition Design Software
  • Scripting and data analysis experience using Python, Excel, Matlab or similar
  • Knowledge of supplier quality processes (production part approval process, advanced product quality planning, first article inspection reports, etc.)
  • Knowledge of statistical techniques and methods, e.g., design of experiments, Six Sigma, etc.
  • Masters degree in Material Science

ADDITIONAL REQUIREMENTS:

  • Must be willing to do minimal travel
  • Ability to work extended hours or weekends as needed for mission critical deadlines

COMPENSATION AND BENEFITS:

Pay range:       
Design for Manufacturing Engineer - PCBA/Level I: $100,000.00 - $120,000.00/per year    
Design for Manufacturing Engineer - PCBA/Level II: $115,000.00 - $135,000.00/per year    

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com

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Important: This summary was generated from the original job posting (AI-assisted, human-reviewed). For complete details, terms, and application instructions, always visit the company's official website.